Smarter moves 11 November 2015

As operators seek ever greater efficiencies, attention is yet again turning to semi-trailers – and not just aerodynamic improvements. In Part One of this trailers review, Brian Tinham explains some options

When it comes to transport assets, fleet engineers mostly have their specification and supplier standards, invariably the result of many years’ experience. That’s certainly the industry perception and – particularly for trailers – many might argue it’s fair enough. But this doesn’t quite reflect best practice reality, as a quick word with enlightened operators soon reveals.

Pets at Home transport manager Campbell Baxter says of his latest six Cartwright double-deck, step frame curtainsiders: “The build is typical Cartwright – a good solid trailer not only to our specification, but with their input as well, which is always useful.” In his case, special features adopted include rear-mounted Moffett forklift mounting kits, as well as a bungee rear-mounted load restraint strapping system on top and bottom decks, together with EN12642XL secure curtains.

Meanwhile, Kersey Freight fleet manager Robert Steele, who recently deployed 15 of Krone’s new Dry Liner box trailers, says he made this choice for two reasons: greater freight capacity, afforded by a low profile roof without bars, and improved security. “Sometimes we can get an extra layer of goods in the trailer when loading to the roof,” explains Steele, adding that they are also much more robust and leak-proof than some box vans.

Just as important, he adds: “[They also] offer better security against immigrants in Calais... With other box vans that use conventional hinge pins and door locking bars on the outside, immigrants can unbolt the door bars and hinge pins, remove the door and enter the trailer.” Krone’s secure semi-trailers, however, have been designed with internal door locking bars, so the hinge pins are not accessible from the outside. Also, the hinged stainless steel door locking bar covers the door handles.

“Also important for us is the Code XL certification,” he continues. “The Dry Liner is built for strength and high load retention... We have a premium trailer fit for purpose and, given its European credentials, we also expect to benefit from high residual values.”

And pragmatic thinking continues at forward-looking logistics operator Howard Tenens, which recently took delivery of eight new Schmitz Cargobull S.KO Cool tri-axle deep freeze trailers, for a long-term fruit and vegetable contract. These reefers will be double-shifted 24/7, so they need to be robust, but group fleet manager Paul Gowland also went for payload flexibility, stating that the double-deck system selected enables up to 26 additional pallets to be transported.

“We have run our existing Schmitz Cargobull reefers for 12 years – well beyond the life expectancy for a trailer of this type,” comments Gowland. “Now we are replacing them, Schmitz was the obvious and indeed only choice.” He explains that the firm’s double deck loading system attaches to recessed wall-mounted rails and support beams set just below roof level. This not only ensures an even and constant airflow throughout the load space, but also provides for simple assembly and disassembly to match payload requirements. And he adds that Schmitz also fitted its MF6 PIEK-certified multi-function floor, which, coupled with quiet refrigeration units, reduces noise emissions to sub-60dB.

As always, the devil is in the detail. And there are innovations to consider, too. But, while aerodynamics, disc versus drums and lift/steer axles may be sexy, smart fleet managers will also keep their eyes peeled for others.

Obvious candidates include Knapen Trailers’ ultra-robust Dura-Floor moving floor, Transdek’s trend-setting urban double-deck and Montracon’s so-called universal trailer, which, says the firm, combines the best features of its step frame plant and machinery carriers (www.transportengineer.org.uk).

Less obvious, however – for no other reason than they’ve evaded the limelight – are developments such as light-weighting and associated developments, by (among others) Chereau, and Arla’s tanker cum multi-temperature dry freight double-deck combination, from Gray & Adams and Crossland Tankers (Transport Engineer, December 2012, page 8). But there’s also the Fleet Remote smart trailer project.

The latter started back in 2011, with TIP Trailer Services and Knorr-Bremse developing ‘black box’ telematics capable of predicting everything from trailer maintenance to driver training requirements, as well as load distribution issues, axle overloading, etc. It harnesses existing trailer EBS, load, suspension and, where available, TPMS (tyre pressure monitoring system) sensors, as well as a proprietary ECU and clever Wi-Fi connectivity. Most importantly – and TIP and Knorr-Bremse are not alone in this – it seems likely that such onboard systems may yet eliminate the need for DVSA’s (Driver and Vehicle Standards Agency) non MOT brake tests, now mandatory three times annually.

Peter Sijs, services and sourcing operations director at TIP, describes the system as providing a virtual onboard mechanic. “Each brake application results in 200 data points and our algorithms track changes in braking performance to forecast maintenance requirements,” he explains. And he confirms that VDA (the German association for the automotive industry), DVSA and others are in advanced discussions aimed at validating this approach as a substitute for roller brake testing.

“Our system uses the TCAN [trailer CAN] standard, so it will work with all trailer brands and equipment,” insists Sijs. “It also sees the tractor VIN so can qualify the combination and, for example, identify if the trailer has been stolen.” Furthermore, information captured might also feed the European Commission’s promised VECTO (Vehicle Energy consumption Calculation Tool), delivering evidence-based information on combination fuel efficiencies for operators looking to purchase new vehicles.

“We’re moving into series production now [November] and are expecting to implement Fleet Remote big time – certainly as standard across our own fleet of trailers,” says Sijs. “Maintenance forecasting will be available within one year of starting data capture.”

Part Two of this feature, coming soon, will examine the pros and cons of popular trailer specification choices.

Author
Brian Tinham

Related Downloads
109505/Smarter_moves.pdf

Related Companies
Chereau UK Ltd
Crossland Tankers Ltd
Gray & Adams Ltd
Knapen Trailers
Montracon Ltd
Schmitz Cargobull (UK) Ltd
The Cartwright Group
TIP Trailer Services UK Ltd
Transdek UK Ltd

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