World’s first fuel-cell heavy trucks shipped to Switzerland07 July 2020

Hyundai Motor Company has shipped the first 10 units of the Hyundai Xcient Fuel Cell, what it calls the world’s first mass-produced fuel cell heavy-duty truck, to Switzerland.

The company plans to ship a total of 50 Xcient Fuel Cells to Switzerland this year, with handover to commercial fleet customers starting in September. Hyundai plans to roll out a total of 1,600 Xcient Fuel Cell trucks by 2025, reflecting the company’s environmental commitment and technological prowess as it works toward reducing carbon emissions through zero-emission solutions.

Hyundai Motor executive vice president and head of the commercial vehicle division In Cheol Lee says: “Building a comprehensive hydrogen ecosystem, where critical transportation needs are met by vehicles like Xcient Fuel Cell, will lead to a paradigm shift that removes automobile emissions from the environmental equation.”

The launch follows what it calls the world’s first mass-produced fuel-cell electric passenger vehicle, the ix35, and the second-generation fuel cell electric vehicle, the NEXO.

The 4x2 rigid is powered by a 255bhp hydrogen fuel cell system with dual 95kW fuel cell stacks. Seven hydrogen tanks offer a combined storage capacity of around 32.09kg of hydrogen. The driving range for Xcient Fuel Cell is about 400 km on a single refuelling in the refrigerated upfit configuration while operating 34-tonne truck + trailer combination. That particular range was developed to balance the specific requirements from the potential commercial fleet customers and the charging infrastructure in Switzerland. Refuelling time for each truck takes approximately 8-20 minutes.

In addition to Xcient Fuel Cell, Hyundai Motor says it is developing a long-distance tractor unit capable of traveling 1,000km on a single charge.

In 2019, Hyundai Motor Company formed Hyundai Hydrogen Mobility (HHM), a joint venture with Swiss company H2 Energy, which will lease the trucks to commercial truck operators on a pay-per-use basis, meaning there is no initial investment for the commercial fleet customers.

Hyundai chose Switzerland as the starting point for its business venture for various reasons. One of the reasons is the Swiss LSVA road tax on commercial vehicles does not apply for zero-emission trucks. That nearly equalizes the hauling costs per kilometre of the fuel cell truck compared to a regular diesel truck.

Hyundai’s business case involves using purely clean hydrogen generated from hydropower. To truly reduce carbon emissions, all of the trucks need to run on only green hydrogen. Switzerland is the country with one of the highest shares of hydropower globally, and can therefore deliver sufficient green energy for the production of hydrogen. Once the project is underway in Switzerland, Hyundai plans to expand it to other European countries as well.

By using hydrogen-powered vehicles in commercial transportation, Hyundai ensures a steady demand for hydrogen fuel. And by producing industrial hydrogen, Swiss firm Hydrospider ensures a steady supply. Through this process, Hyundai says it will gradually build up a hydrogen infrastructure in Switzerland.

The set-up of the truck-refuelling infrastructure in Switzerland with stations running with 350 bar opens up the chance to extend the network as well for fuel cell passenger cars, which are refuelled at double that pressure.

Specifications

Item Model

XCIENT Fuel Cell

Vehicle Type

Cargo (Chassis Cab)

Cab Type

Day Cab

Drive System

LHD / 4X2

Dimensions [mm]

Wheel Base

5,130

Overall (Chassis Cab)

Length

9,745

Width

2,515

(2,550 with side protector), Maximum allowable width 2,600

Height

3,730

Weight [kg]

Max. Gross Combination Weight

36,000 as pull-cargo

Max. Gross Vehicle Weight

19,000 as rigid truck

Front / Rear

8,000 / 11,500

Empty Vehicle Weight (Chassis Cab)

9,795

Calculated Performance

Drive Range

Accurate range to be confirmed

Max. Speed

85km/h

Powertrain

Fuel Cell Stack

190 kW (95 kW x 2 EA)

Battery

661 V / 73.2 kWh – by Akasol

Motor / Inverter

350 kW / 3,400 Nm – by Siemens

Transmission

ATM S4500 – by Allison / 6 forward speeds and 1 reverse speed

Rear Axle ratio

4.875

Hydrogen Tank

Filling Pressure

350 bar

Capacity

32.09 kg H2 (available hydrogen amount at SOF 100%)

Brakes

Service Brake

Disc

Auxiliary Brake

Retarder (4-Speed)

Suspension

Type

Front / Rear

Air (2-bag) / Air (4-bag)

Tyres

Front / Rear

315/70R22.5 / 315/70R22.5

Safety

Front Collision-avoidance Assist (FCA)

Standard

Smart Cruise Control (SCC)

Standard

Electronic Braking System (EBS) +

Vehicle Dynamic Control (VDC)

Standard (ABS is included in VDC)

Lane Departure Warning (LDW)

Standard

Air Bag

Option

Author
William Dalrymple

Related Companies
Hyundai Motor (UK) Ltd

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