Spare the rod 05 October 2016

As truck manufacturers seek to dominate R&M, so many are also beefing up their all-makes parts offerings. Steve Banner reviews the rationale and options for workshops and operators

Determined not to give ground to independent parts factors, Scania has been busy expanding its VRS all-makes parts programme. At the Commercial Vehicle Show, back in April, it revealed an impressive line-up embracing truck as well as trailer parts, plus lubricants, chemicals and workshop consumables.

In doing so Scania is acknowledging that many of its customers run mixed fleets, says aftersales director Mark Grant. “Many of them want to deal with a single supplier,” he adds. Hence, VRS items are supplied through all 89 of the marque’s dealer outlets alongside Scania’s own parts range – which means that operators benefit from the manufacturer’s slick parts distribution system.

“If a dealer places an order before 6.30pm, it will be delivered between 8.00am and 9.00am the next day,” says Grant. “And all VRS products are OE [original equipment] or OE-equivalent and carry a 12-month parts and labour warranty.”

First-pick rates vary depending on the product category, he admits, as Scania is still building up the range. “With consumables, however, we’re hitting an average of up to 95% at dealer level across the network,” he claims. With Scania’s own parts the dealer first-pick rate is 98%. “Remember though that, because of our modular approach to construction, our parts range is quite small,” continues Grant. “Our 9-, 13- and 16-litre engines, for example, all use the same cylinder head.”

Meanwhile, Scania spares carry a 12-month parts and labour warranty too, rising to three years on engines, gearboxes and axles fitted by Scania dealers. And if a part fails and damages other vehicle components, those parts will be covered as well. Compare that to parts sourced from factors, which are typically covered by whatever warranty the parts manufacturer provides. That varies in duration and may, or may not, include labour.

Completing this picture, Scania has the advantage that it can offer UK- and Europe-wide support through its dealer network – something no factor can match. If a truck breaks down because a part has failed, then Scania Assistance can be summoned. And, if the fault cannot be dealt with at the roadside, the stranded vehicle can be hauled to a Scania dealer and fixed. Again, that’s a level of support factors can’t match.

Of course, Scania is not alone in its capabilities. Not to be outdone, DAF is placing increased impetus behind its TRP all-makes parts offer, with Preston dealer Lancashire DAF opening its latest TRP Shop. Trading under the Lancashire Truck & Trailer banner, this represents a £300,000 investment, occupies 2,700ft2 and is on Bolton’s Victory Trading Estate.

More TRP dealership satellite sites are likely to appear in the not too distant future. “We’re looking at strategically-positioned locations where large premises are not required and from where we can deliver a highly -responsive parts service to the maximum number of operators,” says DAF parts marketing manager Stewart Davies.

Nor is Volvo’s Roadcrew all-makes operation standing still, according to product manager Sue McKay. It covers everything from slack adjusters to alternators, and has just added a new range of parts and callipers to its range. That said, mManufacturer-backed all-makes programmes usually focus on fast-moving items and here Roadcrew is no exception.

However, its portfolio is liberally sprinkled with OE parts featuring well known makes, such as Knorr-Bremse and Haldex, but Roadcrew has its own-brand line-up too. Its own-brand parts may not be OE, but they are still high quality items from reputable manufacturers, says McKay. “And they are 20—25% less-expensive,” she adds.

Prices and availability from the OEMs are also likely to improve further as technology – and specifically 3D printing – changes the game. In Germany, Mercedes-Benz is now able to print around 30 plastic parts, mainly for older trucks, which means these no longer have to occupy warehouse shelves.

Faced with intense competition from major truck producers, how can factors hope to make any headway? By providing an all-makes service that is just as good, if not better than, anything OEMs can offer, says TruckStop Group managing director Matt Stiley.

“A good factor never says ‘no’. So if a customer needs a part, then we’ll find it and we’ll get it to him, even if that means sending a van to a warehouse somewhere to fetch it,” he says. “And if he wants it by 4.00pm, having ordered it that morning, we’ll do everything we can to ensure he receives it.”

And note: unlike a franchised dealer, TruckStop does not feel obliged to order parts through a particular channel, says Stiley. “We can be completely flexible when it comes to getting things,” he comments. “We can think on our feet.”

Based in Redditch, commercial vehicle parts distributor TruckStop also operates branches in Worcester and Birmingham, It stocks a wide range of components from OE suppliers. Aside from being wrapped in the parts manufacturer’s packaging, they are – in the main – identical to parts supplied by franchised dealerships.

Never forget that, to a great extent, truck manufacturers are assemblers of other people’s components, observes Stiley. And he adds that TruckStop can also supply inexpensive parts – still good quality – to customers about to dispose of a vehicle so simply needing something to keep it going ahead of being packed off to auction.

Are factors always cheaper than franchised dealers? “They should be. Body parts may be as much as 50% cheaper, for example. But you can’t generalise because the situation can vary so much,” replies Stiley. Much depends on whether truck builders are running discount promotions to boost sales of individual products or groups of products.

Nevertheless, he concedes that factors such as TruckStop cannot offer the nationwide or Europe-wide support that manufacturers offer. They also do not enjoy the backup of dealer workshops. But if dealers did not face competition from parts factors and independent workshops, prices would undoubtedly be higher.

Good point, well made. But Scania’s Grant pinpoints another key reason why this OEM is working so hard to keep spares sales buoyant: the reliability of components it fits when vehicles are initially assembled means demand for replacements is not growing much. “We’re doing a lot of running up and down in the parts aftermarket but, in effect, we’re standing still,” he muses.

Other manufacturers face the same challenge – exacerbated by fleets disposing of trucks when they are no more than three or four years old but have yet to start consuming parts. Some of those trucks appear on the British used market, but others are exported. When that happens the opportunity for UK dealers and factors to sell spares is lost.

A final point though: no matter whether they source parts from dealers or factors, hauliers will face currency-driven price fluctuations in the coming months, thanks to the instability of sterling after the Brexit vote. So says Keith Sedgley, joint managing director of Willenhall, West Midlands-based brake components supplier Roadlink International.

“Most of the parts sold in the UK aftermarket are produced overseas,” he points out. “We haven’t seen price rises just yet, but they’re on the horizon.”

Author
Steve Banner

Related Downloads
146148/spare_the_rod.pdf

Related Companies
DAF Trucks Ltd
Knorr-Bremse for Commercial Vehicles Ltd
Mercedes-Benz UK Ltd
Roadlink International Ltd
Scania (Great Britain) Ltd
Truckstop-Hawkes Ltd
Volvo Group UK Ltd

This material is protected by MA Business copyright
See Terms and Conditions.
One-off usage is permitted but bulk copying is not.
For multiple copies contact the sales team.